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Case of Application

Smart Vibration Diagnosis and Monitoring System

Sawing machine equipment

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Sawing Machine Equipment- Saw Blade Broken Teeth Monitoring

Faced with a manpower shortage, climbing wages, shortened product lead time, and drastic changes in demand in the mechanical processing market, the machinery industry is dealing with a new wave of transformation challenges. How to control cost while at the same time improving the competitive advantages and additional value of products by taking advantage of AI technology is exactly what EVERISING MACHINE CO., a Top 3 company in the global sawing machine industry, has been working for. Because broken teeth on the saw blade seriously impact the quality of the sawed surface, detection of broken teeth has been an important feature pursued throughout the industry. This is why EVERISING MACHINE CO. defines saw blade broken teeth detection as the next important feature to be improved of sawing machines for smarter products.

EVERISING MACHINE CO. works with Harbor Technology in depth. Under joint efforts, breakthroughs have been made on the issue of saw blade broken teeth EVERISING MACHINE CO. works with Harbor Technology in depth. Under joint efforts, breakthroughs have been made on the issue of saw blade broken teeth detection. Harbor Technology, with the AI vibration sensor that it has researched and developed independently and the experience it has accumulated for years in inferring a composite AI model plus the “real-time high-speed data transmission” technology Muses-stream™ that it has created independently, after multiple trials and verifications, eventually managed to successfully define vibration waveform characteristics that are truly associated with broken teeth from the various hidden interactive vibration waveforms and developed the AI saw blade broken teeth identification model with an ultra-high identification success rate, creating a win-win role model featuring successful upgrading of smart machinery and equipment made possible through mutual cross-field collaboration.

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Customer demand:

  • Precise measurement of vibration values and capability of resisting interference from environmental vibration statics

  • Harsh working conditions (high temperature, high humidity, continuous operation over an extended period of time)

  • Rapid real-time detection of saw blade broken teeth is required to minimize defective sawing caused by broken teeth

  • Easy-to-learn and easy-to-operate user interface

  • ​High CP ratio to create value for the equipment

Key issues:

  • High-speed operation of the saw blade and non-obvious vibration characteristics of broken teeth

  • Excessive statics from composite vibration of the machine

  • Unknown source of saw blade broken teeth

  • Highly difficult and unpopular key technology to make the location of proper contractors difficult

  • ​Highly difficult cross-disciplinary collaboration and difficult cross-field communication

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Solution:

  • Ultra-small smart vibration sensor and Edge AI host

  • Customized data collection and AI model development

  • Introduction AI dynamic noise-canceling and saw blade broken teeth AI algorithm

  • Repeated verification in the field to confirm the operational efficacy

  • Streamlining of structure with integration of software and hardware

​​Benefits to Be Fulfilled:

  • Reduced defective items and rework loss

  • Increased efficiency at work

  • Increased equipment uptime

  • Improved fulfillment of automation

  • On-time delivery for improved customer satisfaction

  • Easy to reflect upon and track issues

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Architecture

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