Case of Application
Smart Vibration Diagnosis and Monitoring System
Fan
Clean Room - Blower Motor Life Span Forecast
A clean room is an engineering space where aerosols, humidity, and temperature are strictly controlled; it is highly important to a semi-conductor process. A clean room satisfies the reliability of an environment required in production to accordingly accomplish quality control. To avoid a clean room's dysfunction due to a temporary blower failure, backup blower sets have been used over the long term as a solution. With semi-conductor processes constantly changing, control over the clean room is even stricter. As such, monitoring of the life span of a blower motor is gradually gaining prominence.
In this case of application, our: "Smart Vibration Diagnosis and Monitoring Solution” calculates the life span of a motor directly with the built-in Sensor AI algorithm of the smart vibration sensor and links the obtained results directly through the USB interface to the industrial PC (IPC) of the blower motor. Therefore, as soon as the fit state of the blower motor appears to be abnormal, the control equipment of the blower motor can receive the abnormality alarm and notify the service staff to schedule troubleshooting in order to ensure the operational quality and performance of the blower motor.
Customer demand:
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Precise measurement of vibration values and capability of resisting interference from environmental vibration statics
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Harsh working conditions (relatively powerful environmental high-voltage statics, continuous operation over an extended period of time)
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Rapid real-time response is required to minimize losses caused by motor abnormalities
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Concise hardware structure and Edge AI Host are not required
Key issues:
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Commercial vibration sensors too big and involve great errors
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Sensor, host, and software from different companies to make integration and troubleshooting difficult
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Unsuitable software and hardware on the market and high customization cost
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Highly difficult and unpopular key technology to make the location of proper contractors difficult
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Highly difficult cross-disciplinary collaboration and difficult cross-field communication
Solution:
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Motor fit state determined directly with the Sensor AI of the smart vibration sensor
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Customized data collection and AI model development
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Introduction of dynamic AI noise-canceling and configurable AI model
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Repeated verification in the field to confirm the operational efficacy
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Streamlining of structure with integration of software and hardware
Benefits to Be Fulfilled:
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Increased efficiency at work
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Increased equipment uptime
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Improved fulfillment of automation
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Easy to reflect upon and track issues
Architecture
